Conveyor Belt Assembly & Quality Control
Professional conveyor belt engineering, aluminium profile assembly, electrical integration, automation testing and final inspection before customer handover.
🏭 Professional Conveyor Belt System
Technical Study
Analysis of the production line and customer's requirements.
- Conveyor length
- Conveyor width
- Height
- Load capacity
- Product dimensions
- Required speed
- Production flow
Mechanical Design
Preparation of the mechanical concept before manufacturing.
- Conveyor layout
- Aluminium profile structure
- Support positions
- Drive position
- Roller positions
- Maintenance access
Aluminium Profile Assembly
Assembly of the conveyor frame using industrial aluminium profiles such as Bosch Rexroth profile systems when specified.
- Aluminium profiles
- Brackets
- T-Nuts
- Bolts
- Cross supports
- Adjustable feet
Mechanical Installation
Installation of the conveyor mechanical components.
- Conveyor belt
- Drive pulley
- Idler pulley
- Rollers
- Bearings
- Gear motor
- Belt tension system
Electrical Control Panel
Assembly and wiring of the electrical control system.
- Main isolator
- Circuit breakers
- 24 VDC power supply
- PLC
- HMI
- VFD
- Relays
- Safety devices
PLC / HMI / VFD Integration
Integration and configuration of the conveyor automation system.
- PLC programming
- HMI configuration
- VFD configuration
- Motor control
- Start / Stop logic
- Alarm management
Sensor Installation
Installation and testing of sensors required for conveyor operation.
- Photoelectric sensors
- Proximity sensors
- Product detection
- Position sensors
- End-of-line sensors
- Safety sensors
Mechanical Inspection
Complete mechanical inspection before electrical commissioning.
- Frame alignment
- Structure stability
- Belt alignment
- Belt tension
- Pulley alignment
- Roller rotation
- Motor fixing
Electrical Inspection
Inspection of the electrical installation and control system.
- Electrical wiring
- Terminal connections
- Grounding / PE
- 24 VDC control voltage
- Motor connections
- VFD connections
- PLC inputs / outputs
Automation Testing
Testing of every control signal and automation function.
All inputs, outputs, sequences, alarms and control commands are checked according to the approved project requirements.
Conveyor Running & Safety Test
The conveyor is tested before final customer handover.
- Start / Stop test
- Motor rotation
- Speed control
- Acceleration
- Deceleration
- Belt tracking
- Sensor detection
- Emergency Stop
- Safety circuit
Final Inspection & Handover
Final quality control before delivery and customer acceptance.
- Mechanical inspection
- Electrical inspection
- Automation inspection
- Safety inspection
- Functional testing
- Commissioning
- Documentation
- Customer acceptance
✅ ORIXEL INDUSTRIES Final Quality Check
Before delivery, ORIXEL INDUSTRIES verifies the complete system through a structured inspection covering:
The objective is to ensure that the conveyor system is properly assembled, correctly wired, safely operated and ready for production according to the agreed technical requirements.
DESIGN → ASSEMBLY → INSTALLATION → TESTING → COMMISSIONING → INSPECTION → HANDOVER
ORIXEL INDUSTRIES
Industrial Automation • Conveyor Systems • Electrical Engineering
• PLC • HMI • VFD • SCADA • Maintenance
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